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Last Updated 11/8/25 at 12:55pm

green fuel pump head inserted into the gas tank of a a white car

Protect Your Engine

How Ethanol in Fuel Causes Costly Injector Problems

Ethanol-blended gasoline has become the standard in modern fuel, but it comes with hidden risks for your engine. While ethanol helps reduce emissions, it also absorbs moisture from the air, leading to phase separation—where water and ethanol separate from gasoline, causing corrosion, clogged fuel injectors, and engine failure. This issue is particularly common in marine engines, classic cars, motorcycles, and small equipment. Understanding how ethanol affects your fuel system can help prevent costly repairs.

What is Ethanol?

Ethanol is a biofuel made from fermented and distilled plant materials such as corn, sugarcane, wheat, and other grains. It is commonly blended with gasoline to reduce emissions and reliance on fossil fuels. While ethanol has environmental benefits, it also has hygroscopic properties—meaning it attracts and absorbs moisture from the air. This can lead to serious fuel system problems if not properly managed.

How Ethanol Causes Fuel Injector Problems

Ethanol’s ability to absorb water can lead to phase separation, where water and ethanol separate from gasoline. This process happens when the water content in a fuel tank reaches just 0.35%, leaving behind:

  • A corrosive water layer at the bottom of the tank
  • An ethanol layer that disrupts fuel combustion
  • The remaining gasoline, now lower in quality
 

When this contaminated fuel enters the engine, it can cause clogged fuel injectors, poor performance, and even engine failure. These problems are especially common in boats, jet skis, motorcycles, ATVs, lawn equipment, and classic cars.

Ethanol cause fuel injector problems due to phase separation
Early stage of ethanol phase separation with visible water layer.

Preventing Ethanol-Related Fuel System Damage

To minimize ethanol-related issues, consider the following:

  • Regular Fuel Injector Cleaning – Professional cleaning and flow testing keep injectors clear and efficient.
  • Proper Fuel Storage – Keep tanks full or completely empty to reduce moisture buildup.
  • Use Fuel Stabilizers – Adding a stabilizer can slow phase separation and protect your fuel system.
  • Check for Water Contamination – If your engine is struggling, ethanol-related fuel separation may be the cause.

 

Ethanol fuel can cause significant damage if left unchecked, but with the right precautions and regular maintenance, you can keep your engine running smoothly. Schedule a fuel injector cleaning today to protect your vehicle, boat, or equipment from ethanol-related problems.

ethanol fuel injector problems caused by phase separation
Ethanol has separated to create a corrosive layer of sediment.

Regular Maintenance

Maintenance such as injector cleaning and flow testing should be done on a regular.

Using gasoline as a fleet operator or for your family car, classic car, boat, personal watercraft, motorcycle, ATV, snowmobile, RV, lawnmower, weed-whacker, generator, or any of the thousands of other types of equipment that use gasoline engines, you are being affected by Bio-Ethanol in your fuel.